• Site Highlight: Rapid Forge Design® – Streamline Closed-Die Forging Design with Advanced Software

    Welcome to our Website Spotlight Series, where we’re highlighting key pages and resources available on the Hill Engineering website. In this edition, we’re featuring Rapid Forge Design® (RFD)—an innovative software solution that helps manufacturers streamline the closed-die forging design process. Rapid Forge Design automates many of the time-consuming steps involved in creating forging die designs.…

  • Legacy Post: Fatigue Testing Explained: How Engineers Evaluate Material Performance and Durability (Mar 2018)

    Fatigue tests are an important part of our work at Hill Engineering. There are many reasons to perform fatigue tests including: 1) qualifying the performance of parts for production, 2) ranking and optimizing different production processes, 3) validating fatigue analysis results and associated models, 4) understanding the performance of parts already in service, and more.…

  • Meet Mike Prime: Pioneer of Contour Method Residual Stress Testing

    When discussing residual stress measurements, few names are as influential as Mike Prime. A recognized expert in the behavior of metals under extreme conditions, Mike has made significant contributions to engineering, manufacturing, and materials science throughout his career. After attending UC Berkeley where he studied under one of the leaders in the residual stress community,…

  • Legacy Post: Fatigue Crack Growth Rate Data Fitting (Sep 2017)

    LEGACY POST: Hill Engineering is presenting about material data and fitting processes for fatigue property assessment at the AFGROW Users Workshop 2017 in Layton, UT. The purpose of the workshop is to provide a forum for users to share ideas, demonstrate how AFGROW is being used for practical cases, and discuss future development. Hill Engineering’s…

  • Back on campus for the UC Davis Engineering Design Showcase

    Early summer is an important time of year for senior engineering undergraduate students at UC Davis. This is usually when the College of Engineering holds the Engineering Design Showcase, an event where student groups from all eight departments present their capstone project in which they designed and prototyped a product, device, process, or software system.…

  • Legacy Post: ERS-toolbox® at AFGROW Users Workshop (Sep 2017)

    Hill Engineering is presenting an overview of our ERS-toolbox® software at the upcoming AFGROW Users Workshop 2017 in Layton, UT. The purpose of the workshop is to provide a forum for users to share ideas, demonstrate how AFGROW is being used for practical cases, and discuss future development. Hill Engineering’s presentation will include an overview…

  • A Brief Introduction to 3D Printing

    3D printing, or additive manufacturing, has come a long way, evolving from a method only useful for creating functional and aesthetic prototypes to something that is being used more and more for industrial production. It has advantages over more traditional methods of construction in that complex shapes and geometries such as hollow parts or parts…

  • Legacy Post: Prime Room Ribbon Cutting (Oct 2017)

    Hill Engineering’s new facility in Rancho Cordova, CA features a combination of laboratory, research and development, and office space. We have proudly named the primary conference room in our new facility the Prime Room, a fitting tribute to a special Hill Engineering collaborator, the inventor of the contour method, and inspirational figure, Mike Prime. We…

  • Team Member Highlight: Celebrating 10 Years with Camille

    The end of 2025 marked a special milestone for me – it was my tenth year of working at Hill Engineering! A lot has happened since then, so I’d like to share a little bit with you about how I got here. My story begins in 2014 while pursuing a double major in Aerospace Science…

  • Legacy Post: Residual Stress in Additive Manufacturing (Feb 2018)

    In previous blog posts we have discussed various issues related to residual stress in welding. Here, we’ll follow up with a more detailed look at residual stress in additive manufactured parts, which is a form of welding. Additive manufacturing processes, including powder and wire-fed E-beam and laser, produce residual stress as an undesired consequence. Residual…