Residual Stress Field Team

Hill Engineering is committed to providing high-quality residual stress measurement data to its customers, both in our laboratory and on-site. Our Residual Stress Field Team is equipped with the same knowledge and expertise as our laboratory team to meet the challenge of performing residual stress measurements in the field.

Our Residual Stress Field Team has the experience necessary to tailor each measurement approach to meet the unique needs of the customer and bring our world-class residual stress measurement capabilities to the place it matters most – the operational environment. Challenging measurement access, complex geometry, and applications requiring rapid turn time are just a few situations where our team and equipment excel, allowing us to assess both near-surface and bulk residual stress in components that are delicate, large, or otherwise unable to be sent to our laboratory for in-house testing.

A worker in a yellow safety vest and white hard hat inspecting a metal forging with measurement equipment in a factory setting. A laptop is in the foreground showing camera footage of the measurement site.
Hill Engineering’s Residual Stress Field Team can perform testing on-site for components that are too large to ship to our laboratory

From a quality control perspective, measurements performed in the field allow customers to get a detailed glimpse of their manufacturing process, as measurements can be carried out shortly before or after a critical step, such as heat treatment, all without having the component leaving the manufacturing line, saving time for the customer.

On-site measurements and services that are available through our field team include:

The Hill Engineering Residual Stress Field Team, with its ability to perform on-site residual stress measurements, is just one of the ways we offer flexible, precise, and high-quality residual stress testing to our customers. Their mobility, coupled with advanced technology, ensures that the science of engineering is not confined to laboratories but can thrive in real-world environments where innovation truly takes flight.

If you have any questions about the capabilities of our Residual Stress Field Team and how it can help your project, please contact us.

Two Decades of Excellence: Hill Engineering Celebrates 20 Years of Engineering Innovation

This year, Hill Engineering commemorates our 20th anniversary. This milestone is not just a reflection of time passed, but a testament to our unwavering commitment to engineering excellence. Since our inception, Hill Engineering has been on a mission to empower materials engineers, designers, and managers with the solid data needed to make sound decisions.

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New Publication – Near Edge Residual Stress Measurement Using Incremental Hole Drilling

A new Hill Engineering article titled “Near Edge Residual Stress Measurement Using Incremental Hole Drilling” has been published online in Experimental Mechanics. This study examines the effects of performing a hole drilling residual stress measurement near the free edge of a specimen. Below is the abstract text.

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Contour Method Reproducibility Publication

Hill Engineering has participated in a collaborative, interlaboratory effort to quantify contour method residual stress measurement reproducibility. The study, entitled ‘Interlaboratory Reproducibility of Contour Method Data in a High Strength Aluminum Alloy’ was published through Experimental Mechanics, and is provided open access on Springer Link. The background, objective, and methods  from the abstract text are as follows:

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Residual Stress 101: The Hole Drilling Method vlog

The incremental hole drilling method is one of the most common residual stress measurement techniques employed at Hill Engineering. A reliable and rapid process, it’s the subject of our latest Residual Stress 101 episode.

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2024 SEM Annual Conference and Exposition on Experimental and Applied Mechanics

Hill Engineering will be presenting at the 2024 SEM Annual Conference and Exposition on Experimental and Applied Mechanics in Vancouver, WA, from June 3rd through June 6th. We invite you to come see us!

This conference focuses on all areas of research and applications pertaining to experimental mechanics and has evolved to encompass the latest technologies supporting optical methods; additive & advanced manufacturing; dynamic behavior of materials; biological systems; micro-and nano mechanics; fatigue and fracture; composite and multifunctional materials; residual stress; inverse problem methodologies; thermomechanics; and time dependent materials. Hill Engineering’s presentation will include a summary of recent work related to residual stress measurement using the hole drilling method. The abstract text is presented below.

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On the Road with the Residual Stress Field Team

In the ever-evolving landscape of materials science and engineering, on-site solutions are an important component of residual stress testing. That’s why we at Hill Engineering have a dedicated residual stress field team, capable of traveling directly to customers’ locations in order to deliver the same precision and data quality of our in-house residual stress measurements.

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