Residual stress in additive manufacturing

Additive manufacturing (AM) is a manufacturing process that deposits material in a controlled manner to build three-dimensional part geometry (bit by bit). This is in contrast to traditional manufacturing processes where material is cut or removed (i.e., subtracted) from the raw stock to create the intended part shape. The potential for additive manufacturing to significantly improve the economics and performance of manufactured parts for certain applications has made it a popular topic. However, since most additive manufacturing processes are highly thermal (e.g., material is deposited in a melted form and solidifies into the desired shape) significant residual stresses can develop. Hill Engineering has been working with many collaborators to better understand the influence of these processes on residual stress. Continue reading Residual stress in additive manufacturing

Residual Stress 101

The upcoming SEM Annual Conference and Exposition on Experimental and Applied Mechanics will include a Pre-conference Course titled: Residual Stress 101. Scheduled for Sunday, June 2, 2019 from 9:00 a.m. to 5:00 p.m, the residual stress short-course aims to cover a broad, practical introduction to residual stresses for interested students, researchers and industrialists. Michael Prime, Michael Hill, Adrian DeWald, Antonio Baldi, and Cev Noyan will teach the course. Registration is currently open through the SEM website. Continue reading Residual Stress 101

Propulsion Safety & Sustainment Conference 2019

Hill Engineering is presenting at the upcoming Propulsion Safety & Sustainment Conference (PS&S) in Washington, D.C. from April 23rd through April 25th. We invite you to come see us. The mission of this conference is to proactively address or prevent problems with safety, readiness, reliability, and sustainment within the tri-service turbine engine fleet. This is to be accomplished through the transition of existing and emerging technologies. Hill Engineering’s presentation will include a summary of recent work related to residual stress measurement in support of production quality control. The abstract text is presented below. Continue reading Propulsion Safety & Sustainment Conference 2019

Hole drilling residual stress measurement method

This week, we have uploaded a new vlog to Hill Engineering’s YouTube channel revolving around a particularly handy residual stress measurement technique. The hole drilling measurement method is one of our most popular residual stress measurement options, and involves the incremental drilling of a small hole into the surface of a specimen. Watch the video below and read on to learn more about the hole drilling method. Continue reading Hole drilling residual stress measurement method

Thermal Processing in Motion 2018 – recap

Hill Engineering recently attended the 2018 Thermal Processing in Motion Conference in Spartanburg, South Carolina. This conference brings together international experts from around the globe to present the latest innovations and research in thermal processing including: additive manufacturing; phase transformations; microstructure/property relationships; quenching and quenchants; thermomechanical thermal processing; and surface hardening. The second day of the conference included a Residual Stress Workshop. Continue reading Thermal Processing in Motion 2018 – recap