Hill Engineering acquires a new XRD system

Hill Engineering has recently acquired a new diffractometer and enclosure that will enable us to perform x-ray diffraction (XRD) residual stress measurements in our Rancho Cordova, California, laboratory.
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New case study: Residual Stress Field Team

We invite you to read our latest case study which highlights the capabilities of our Residual Stress Field Team, who can perform many of our world-class residual stress measurements on-site at a customer’s facility. Continue reading New case study: Residual Stress Field Team

Residual Stress Field Team

Hill Engineering is committed to providing high-quality residual stress measurement data to its customers, both in our laboratory and on-site. Our Residual Stress Field Team is equipped with the same knowledge and expertise as our laboratory team to meet the challenge of performing residual stress measurements in the field.

Our Residual Stress Field Team has the experience necessary to tailor each measurement approach to meet the unique needs of the customer and bring our world-class residual stress measurement capabilities to the place it matters most – the operational environment. Challenging measurement access, complex geometry, and applications requiring rapid turn time are just a few situations where our team and equipment excel, allowing us to assess both near-surface and bulk residual stress in components that are delicate, large, or otherwise unable to be sent to our laboratory for in-house testing.

A worker in a yellow safety vest and white hard hat inspecting a metal forging with measurement equipment in a factory setting. A laptop is in the foreground showing camera footage of the measurement site.
Hill Engineering’s Residual Stress Field Team can perform testing on-site for components that are too large to ship to our laboratory

From a quality control perspective, measurements performed in the field allow customers to get a detailed glimpse of their manufacturing process, as measurements can be carried out shortly before or after a critical step, such as heat treatment, all without having the component leaving the manufacturing line, saving time for the customer.

On-site measurements and services that are available through our field team include:

The Hill Engineering Residual Stress Field Team, with its ability to perform on-site residual stress measurements, is just one of the ways we offer flexible, precise, and high-quality residual stress testing to our customers. Their mobility, coupled with advanced technology, ensures that the science of engineering is not confined to laboratories but can thrive in real-world environments where innovation truly takes flight.

If you have any questions about the capabilities of our Residual Stress Field Team and how it can help your project, please contact us.

2024 Turbine Engine Technology Symposium (TETS)

Hill Engineering will be presenting at the 2024 Turbine Engine Technology Symposium in Dayton, OH, from September 9th through September 12th. We invite you to come see us. The TETS symposium gathers approximately 1,000 engineers, scientists, managers, and operation personnel from throughout the turbine engine community every two years to review and discuss the latest turbine engine technology advances. Hill Engineering’s presentation will include a summary of recent work related to residual stress measurement on bearings using the TrueSlot® method. The abstract text is presented below.
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ERS-Toolbox® brochure

Hill Engineering’s ERS-Toolbox® software predicts the residual stress and distortion caused by surface treatment processes such as shot peening, laser shock peening (LSP), and cold hole expansion. This elegant computational design tool helps engineers and analysts design, analyze, and optimize the use of these processes, maximizing the performance of critical structural details.
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Hill Engineering Aims For The Horizon With Expansion

Hill Engineering is ringing in 2024 with a new expansion. By incorporating a neighboring suite into our office design, Hill Engineering now occupies our entire building, positioning us for greater achievements in the future.

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Residual Stress 101: The Hole Drilling Method vlog

The incremental hole drilling method is one of the most common residual stress measurement techniques employed at Hill Engineering. A reliable and rapid process, it’s the subject of our latest Residual Stress 101 episode.

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2024 SEM Annual Conference and Exposition on Experimental and Applied Mechanics

Hill Engineering will be presenting at the 2024 SEM Annual Conference and Exposition on Experimental and Applied Mechanics in Vancouver, WA, from June 3rd through June 6th. We invite you to come see us!

This conference focuses on all areas of research and applications pertaining to experimental mechanics and has evolved to encompass the latest technologies supporting optical methods; additive & advanced manufacturing; dynamic behavior of materials; biological systems; micro-and nano mechanics; fatigue and fracture; composite and multifunctional materials; residual stress; inverse problem methodologies; thermomechanics; and time dependent materials. Hill Engineering’s presentation will include a summary of recent work related to residual stress measurement using the hole drilling method. The abstract text is presented below.

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On the Road with the Residual Stress Field Team

In the ever-evolving landscape of materials science and engineering, on-site solutions are an important component of residual stress testing. That’s why we at Hill Engineering have a dedicated residual stress field team, capable of traveling directly to customers’ locations in order to deliver the same precision and data quality of our in-house residual stress measurements.

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Senior Design 2023: An automated wire preparation device

Over the years, Hill Engineering has had the opportunity to work with mechanical engineering undergraduate students at University of California, Davis, as part of their senior design capstone. The capstone pairs a group of students with a sponsor company in the industry to address a design challenge presented by the sponsor. For the 2022-23 school year, Hill Engineering submitted a project to the Mechanical and Aerospace Engineering department for an automated wire preparation device. This device would mainly be used by our engineers to cut “jumper wires” for a strain gage assembly, which are used for the many residual stress measurements we perform.

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