ASM Handbooks has published a new chapter in Residual Stress Fundamentals, Volume 25A: The Contour Method for 2D Residual Stress Mapping. Authored by Michael Prime and Hill Engineering’s own Adrian DeWald, the chapter delivers an in-depth exploration of one of our most powerful and popular residual stress measurement techniques.
Below is the abstract text:
This article presents the ideal theoretical implementation of the contour method – a residual stress measurement technique well suited to quantify bulk residual stress. It describes the measurement of additional stresses using multiple cuts or multiple methods and superposition. It explores near-surface/wedge uncertainties and sacrificial layers along with cut sequencing strategies to minimize plasticity and bulge errors. The article also outlines fracture surface contour and the Eigenstrain-based analysis to simplify the analysis of residual stress fields.

For engineers seeking a fundamental understanding of the contour method, this chapter provides both the theoretical basis for the technique as well as applicable use cases within industry.
Please contact us for further information about the contour method, as well as all our residual stress measurement capabilities.


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